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GCRE: Laying the groundwork for decades of growth and innovation

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Once complete, the Global Centre of Rail Excellence (GCRE) will be a world-class facility for rail research, testing, and certification. In this Guest Writer article, Chief Executive Officer, Simon Jones, explains how it will benefit SMEs, the wider rail industry, and local communities in South West Wales.

I remember discussing the idea for a facility like GCRE with Welsh Government Economy Minister Ken Skates around eight years ago. Ken (now Cabinet Secretary for Transport and North Wales) was particularly interested in how we could harness innovation to create new green jobs and to rebuild local prosperity in coalfield communities. The GCRE idea was a perfect fit. Industry needed a facility like that, and we had the opportunity to develop it here in South West Wales.

While there were already sites dedicated to some aspects of rolling stock testing in the UK, they weren’t purpose-built and didn’t offer the strategic range of services that the rail industry and its diverse client base needed. Neither, in fact, did the facilities in Europe.

We felt the rail industry could benefit from a high-quality R&D facility, as did Government , which agreed this was an ambition worth pursuing. Through GCRE, we wanted to take a different approach to economic development, one that would encourage new business creation in a de-industrialised area, not with the traditional model of grants, but with an offer of world-class research, testing and certification facilities. Something that would act as a magnet for the industry to cluster around.

GCRE: Contributing to the local economy

We’re building our facility on the site of an old open cast mine which, until a few years ago, employed 250 people. Today, those jobs are all gone. Indeed, just 15 miles away, Tata Steel’s Port Talbot plant is in the process of shedding 2,800 jobs, and probably about three times this number across the supply chain. These are challenging times for South West Wales.

Once operational, we know GCRE will have a significant economic impact in this region. Keen to understand its true potential, we commissioned PwC last year to carry out an economic analysis of what we believed GCRE could achieve.

PwC’s independent report suggested that, in its first ten years alone, GCRE could create 1,100 jobs and generate £300m of GVA for the local economy, and that’s just the first decade. It indicated our facility could have an impact of more than £1.2bn across its lifetime. The GCRE facility will be here for decades, delivering long-term and sustainable benefits for the region, communities and their families – it’s a development for future generations.

Our neighbours in the community recognise this and have provided steadfast support. They understand that the jobs and social value GCRE is set to create will have a beneficial impact on their community. At GCRE, that wider impact is very important to us. We have developed four ‘missions’ that have guided the development of the project and are embedded in the way we operate as a business. They are to Rebuild Local Prosperity; Make Transport Better; Develop a Net Zero Railway and Renew an Amazing Place.

In many ways we’ve taken our lead from the automotive industry, which boasts some fantastic R&D and test facilities at places such as Millbrook, Silverstone, and HORIBA MIRA. Indeed, MIRA recently published figures on its own economic impact, estimating that it generated half a billion pounds a year of value for the wider economy. That’s built on long-term development and hard work, but it’s the sort of ambition we have for GCRE.

That’s why GCRE is a project with Welsh and UK Government support. They both recognise the project’s potential, particularly as they look for ideas that can encourage growth outside traditional areas of economic strength in London and the Southeast.
The PwC report we commissioned estimated that for every £1 spent on GCRE, £15 of value will be generated for the local economy, the environment, and the wider rail industry. That’s an extraordinary ratio for any project.

Credit: Matthew Nichol Photography

A unique opportunity for SMEs

While OEMs will certainly make use of our world-class facilities, and in time hopefully lay down their own R&D roots here, GCRE will be a destination for businesses of all sizes.

While other, international test facilities often cater to large organisations, we made the decision to ensure GCRE could help SMEs with their innovation challenges, too. That approach has its roots in the founding economic development ambition for GCRE – we want new businesses to grow around our facility, encouraging more innovation-led firms to develop with support from our Technology Park.

Indeed, we can demonstrate how SMEs are already benefiting from GCRE. We recently hosted a £7.4m Innovate UK programme – the Innovation in Railway Construction programme. The initiative saw a dozen companies funded to develop prototype technologies at the site. The programme culminated with their products showcased at GCRE earlier this year, with more than 200 attendees on the site from industry, gGovernment, academia and the supply chain all interested in what was happening.

Many of the SMEs involved in that Innovate UK competition went on to secure new orders and commercial interest in their products. Some, like Universal Signalling, have even secured new equity funding for their businesses. The competition and the platform they had at GCRE has enabled teams to not only develop products, but also get exposure for their innovations, something that was just as important to them.

Participants also made industry connections and benefited from cross-fertilisation. This showed what GCRE could do on a much bigger scale for the rail industry with the full infrastructure we plan to have at the site.

Credit: Matthew Nichol Photography

Plugging a strategic gap for the rail industry

What makes GCRE so vital is that across both the UK and Europe, there is a strategic gap in the market for a world-class site, dedicated to high quality rail research, testing, and innovation. A place to prove products and systems in a live railway environment, but without interfering with passenger services.

Here in the UK, testing is currently conducted in a slightly ad-hoc way, on heritage lines, at sub-optimal test facilities, on scraps of track here and there and even on the main line itself. We believe that’s not how a world class industry should be approaching high quality research and development. To maximise its innovation potential, rail needs purpose-built infrastructure and world class testing infrastructure – something it doesn’t currently have.

The industry is full of bright, practical people and until now, they’ve ‘made do and mended’. A site like GCRE would allow them to prove their innovations and bring products to market in a much more creative and timely way.

It could even change the way we build new railways. Projects in rail today are very complex, often involving multiple systems (from signalling to track to rolling stock to telecoms), all needing of which to talk to one another in a coherent way. Many of these individuals components are delivered by different contractors, and they usually come together for the first time on the live network. We’ve seen with projects like Crossrail that this is inadequate as an approach and a failure to deal with problems early enough causes time and cost overruns.

GCRE offers a way through this. When the facility is fully operational, clients will be able to undertake comprehensive integration testing, before new systems are put into service. Problems could be identified sooner with less problems, offering a viable way for rail to regain its reputation as an industry that can deliver projects efficiently and effectively. Indeed, these issues aren’t unique to the UK – projects around the world struggle with the same systems integration challenges and that’s why we expect that companies from Europe and beyond will benefit from GCRE’s facilities.

As virtually every nation around the world looks ahead to 2050 and to the work needed to build net zero rail and transport infrastructure, GCRE holds out the opportunity to do things more creatively, more cost-efficiently and faster than they were done in the past.

That’s an exciting prospect and one we’re determined to help realise.

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Kineco acquires UK rail componentsfirm, its second int’l deal in 10 months | Goa News

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Panaji: The Goa-based Kineco Group has acquired TRB Lightweight Structures(TRBLS) — a UK supplier of lightweight components to rail majors, including Hitachi and the London Underground — for an undisclosed price.The acquisition will be housed under Kineco Global Rail, the group’s rail interiors business. This is the company’s second international deal after the purchase of Danish railway sanitation systems firm Semvac AS in Dec.“The acquisition of TRB Lightweight Structures is aligned specifically to the long-term strategic roadmap of our rail-focused brand—Kineco Global Rail. TRB’s legacy and deep expertise in lightweight rail interiors make it a perfect strategic fit. Importantly, both TRB and Semvac combined will now be able to ride on the back of Kineco Global Rail’s large engineering and manufacturing infrastructure in Goa, which is entirely dedicated to the rail interiors market,” said Kineco Group MD and chairman, Shekhar Sardessai.TRB, based in Huntingdon, UK, has over 70 years of experience in manufacturing lightweight components for rolling stock manufacturers in Europe and Asia. Under the agreement, the company will continue to operate under its brand name and maintain its UK manufacturing base.Its MD, Paul Colquitt, said the partnership would allow the firm to sharpen its focus on the rail sector while retaining its identity and operations in the UK.Kineco said the acquisition supports its plan to consolidate niche rail interior brands under one umbrella, as it positions itself to scale in global markets.





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Government provides £5m funding for 26 innovative rail projects to boost passenger experience

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Twenty-six cutting-edge projects that aim to improve passenger experience on the railway have launched as part of Innovate UK’s First of a Kind competition. The projects are being supported by a multimillion funding package by the Department for Transport (DfT).

The First of a Kind competition is run in partnership with Innovate UK, working closely with Network Rail and train operators. It offers grant funding for innovative projects to be tested on the railway, to give them a better chance at being bought by train operators, freight companies and Network Rail.

Given the Transport Secretary’s clear direction to “put passengers at the heart of every journey”, this year’s winning projects focus on improving safety at the platforms, passenger safety and reducing incidents of vehicles hitting railway bridges. The DfT said that, with the collaboration of Network Rail and train operators, these innovations would help to “improve rail services and infrastructure where it’s needed most.”

Among the winning projects is IntelliPan Network, which will reduce delays for passengers by using AI to detect faults on overhead lines, eliminating dangerous, service-disrupting dewirements.

Another successful project, SafeRide 5G, will empower passengers to report incidents using their own devices safely and privately via onboard Wi-Fi, boosting response times and removing key barriers to reporting, improving passenger safety.

Twenty-six successful projects will be supported with £5 million in funding from the DfT, which said this boost demonstrated Government’s “commitment to trialling innovative technology to modernise our railway and boost the passenger experience”. It added that the projects would help to deliver better services for passengers, encouraging more people to take the train and supporting growth as part of the Government’s Plan for Change.

Rail Minister Lord Peter Hendy said: “The winners of this competition are taking cutting-edge technology to address some of the biggest challenges facing the rail industry, making a railway that works better for the people and goods using it.

“These innovations are putting safety, reliability and passenger experience first, like IntelliPan Network using AI to detect faults on overhead lines, reducing disruption caused by dangerous dewirements.

“Through this funding, we are building a platform on which innovation can thrive, giving new technologies a chance to succeed and driving economic growth as part of the Plan for Change.”

Previous competition winners are already being used widely across the railways. Amongst them is the Portable Track Geometry Measurement System, which provides immediate track information to engineers to speed up the lifting of speed restrictions or line closures, getting passengers to their destinations quicker.

Mike Biddle, Executive Director for Net Zero at Innovate UK, said: “The innovations receiving support through this competition will contribute to a more accessible, safer, and efficient railway system throughout the UK. The competition highlights the importance of collaboration with industry partners and focuses on delivering high-maturity demonstrations, ensuring seamless integration into the existing railway infrastructure.

“Delivered by Innovate UK, the UK’s innovation agency, on behalf of the Department for Transport, the FOAK rail programme seeks to identify and support outstanding, innovative solutions. Funded organisations will showcase the creativity and impact of their ideas through live demonstrations.”

The twenty-six successful projects have started work on the new technologies, with testing to take place over the coming months.

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From Guesswork to Data-Driven Maintenance: How LRAIL Transforms Rail Inspection | Sponsored

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The Challenge: Doing More with Less in Rail Maintenance

Rail operators are under increasing pressure to maintain the safety and reliability of their networks while keeping disruptions to a minimum. The challenge is complex: inspection windows are shrinking, qualified inspection staff are becoming harder to find, and maintenance budgets are under constant pressure. Traditional manual inspections, often carried out on foot with handheld tools, depend heavily on the inspector’s experience and judgment. While experienced crews deliver quality results, human factors such as fatigue, poor weather, and reduced visibility inevitably affect outcomes. This is especially true in complex and safety-critical areas such as turnouts, where small measurement inaccuracies can have serious consequences. In many cases, the data collected during manual inspections is incomplete or inconsistent, making it difficult to move from reactive “fix-when-it-breaks” approaches toward proactive, predictive maintenance strategies. The rail sector increasingly needs inspection technologies capable of delivering fast, consistent, and objective measurements—at full track speed—without compromising accuracy.

Introducing LRAIL: AI-Powered Rail Inspection

Pavemetrics’ LRAIL, now part of the Automated Vision Systems product line within Eddyfi Technologies, was developed to address these exact challenges. This AI-powered, laser-based inspection solution captures accurate, repeatable measurements of all major track components at full track speed. The system combines two high-resolution laser-camera 3D triangulation sensors—manufactured in-house—with integrated inertial measurement units (IMUs) and GPS/INS navigation, enabling the creation of precise, geo-referenced inspection records that can be revisited at any time.

LRAIL automatically detects, classifies, and measures issues such as missing fasteners, irregular ballast profiles, tie degradation, and defects in frogs, switches, and other components—while simultaneously measuring full track geometry parameters—delivering a complete inspection in a single run, without the need for multiple systems, separate passes, or extensive manual follow-up.

A New Standard in Track Inspection

LRAIL redefines what’s possible in railway inspection— especially when it comes to turnouts—among the most complex, costly, and safety-critical track components. Traditionally, inspecting a turnout required slowing down or sending crews on foot for manual walk-throughs, which was time-consuming and left room for inconsistency.

➡ Watch how LRAIL inspects turnouts at full track speed

Operating at track speed, LRAIL captures comprehensive, high-quality measurements of turnouts and all other critical components—including ties, ballast, fasteners, frogs, and switches—in a single high-speed pass. Its integrated system, with perfectly synchronized sensors, ensures that every measurement is taken under the same conditions for maximum consistency.

Operators can define their own grading standards and custom rules, which LRAIL applies automatically and consistently across the network. Geo-referenced outputs in formats such as JPEG, CSV, XML, LAS, and SHP integrate seamlessly into asset management and GIS platforms, enabling teams to quickly pinpoint issues, rank them by severity, and allocate resources where they’ll have the greatest impact.

By turning subjective inspections into precise, consistent data, LRAIL empowers railways to target the right work at the right time and cost—optimizing maintenance, maximizing budgets, and keeping networks moving without disruption.

Real-World Impact: From Two Weeks to Two Days

A recent deployment with a US Class 2 railroad shows how LRAIL transforms inspection speed and data reliability.

Before LRAIL, inspecting a section of track—especially turnouts—took up to two weeks using manual walk-throughs. Inspectors relied on spot measurements at selected points, so results varied by inspector and often left gaps in the record. The process was slow, labor-intensive, and limited in scope, making it harder for planners to see the full picture.

With LRAIL on a hi-rail truck, the same section was inspected in just two days. The system produced a complete digital record of every component—captured to a consistent standard in a single high-speed pass. This detail allowed the maintenance team to base plans on objective, comprehensive data rather than incomplete notes.

The result was not only faster inspections, but a shift to data-driven decision-making: priorities became clearer, budgets more precise, and crews better scheduled.

“We were able to capture our entire single main and east main in record time—over 1.2 TB of high-quality data collected. Using traditional hi-rail methods, this would have taken close to two weeks. With LRAIL, we completed it in just 10–12 hours at track speed. The level of insight we gained in such a short time is truly amazing.”

A Proven Path: Smarter, Faster Rail Maintenance

In an industry where every minute of track time matters, LRAIL is proving that high-speed inspection and uncompromising accuracy can go hand in hand. By delivering complete, geo-referenced data in a single pass, it enables railways to move from reactive fixes to proactive, data-driven strategies—maximizing budgets, improving safety, and keeping trains moving. For operators ready to modernize, LRAIL offers more than just a new tool; it’s a new standard for how rail networks can be inspected and maintained in the years ahead.

Discover how your organization can benefit by visiting www.pavemetrics.com



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